Capabilities
Industries
Quality & Engineering
Resources
About
Submit a Design

Capabilities

Industries

Quality & Engineering

Resources

About

Submit a Design

Expert Manufacturing for Your Exact Specifications

Build to Print Manufacturing Company

We transform your designs into precision-manufactured parts that meet the most demanding requirements. As your build to print manufacturing partner, we deliver the speed, quality, and expertise needed to bring life-changing innovations to market sooner.

Why Modus? Our Process Capabilities

Industries We Serve

Defense & Aerospace

From mission-critical components for radar systems to precision parts for drones and communications equipment, when performance is non-negotiable.

Medical Devices

Supporting the manufacturing of life-saving equipment including ventilators, dialysis machines, surgical devices, and heart pumps, where quality means everything.

Space

Precision manufacturing for telecommunications, satellite components, and specialized electronic assemblies, built for the extreme conditions of space.

The Modus Advantage

Engineering Partner, Not Just a Manufacturer

Our team includes engineers making up over 10% of our staff. We don't just build your part, we provide valuable design feedback to enhance manufacturability, reduce costs, and improve performance.

Speed

Vertical Integration

Multiple manufacturing processes under one roof means:

Faster lead times with concurrent processing
Reduced risk with fewer vendors
Better communication and quality control
Complete end-to-end solutions

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Precision

Quality Without Compromise

When lives depend on your products, excellence isn't optional. Our robust quality systems, built on stringent industry standards, deliver:

99.5% quality rate target
AS9100 and ISO 9001 certification
ITAR compliance
CMMC standards adherence

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Flexibility

Supporting You From Prototype Through Production

The shifts between prototype, new product introduction, and full-scale production present difficult chasms to cross. As your needs shift from rapid iteration to assembly efficiency and cost reduction, our capabilities allow us to flex processes to support you.

Design

Critical DFM feedback that prevents costly redesigns while ensuring your parts perform as intended.

Prototype

Get precision prototypes rapidly, allowing you to validate your design without delay.

Rapid Iteration

As your design evolves, we quickly implement changes between iterations while providing technical feedback to enhance performance.

Long Term Production

When your design is finalized, we transition to optimized manufacturing processes that maintain quality while maximizing efficiency at scale.

Design

Critical DFM feedback that prevents costly redesigns while ensuring your parts perform as intended.

Modus Engineering Team

Our engineering-heavy staffing ensures technical expertise is embedded in every step of your manufacturing process. With engineers making up over 10% of our team, we provide superior design guidance and manufacturing solutions that other converters simply cannot match.RetryClaude can make mistakes. Please double-check responses.

Prototype

Get precision prototypes rapidly, allowing you to validate your design without delay.

Die Cutting

Convert raw materials into precise components with our die cutting capabilities that deliver consistent quality at production volumes.

Waterjet Cutting

Cut complex shapes from virtually any material with precision waterjet technology that maintains material integrity without heat-affected zones.

CNC Cutting

Achieve precision cuts with minimal waste using computer-controlled cutting that translates your exact specifications into perfect components every time.

CNC Machining

Transform your designs into precision-machined components with tight tolerances, complex geometries, and superior surface finishes, delivered with shorter lead times.

FIP Dispensing

Create perfect custom gaskets with our automated dispensing technology that places material precisely where needed—even on the most complex and intricate designs.

Prototype

Get precision prototypes rapidly, allowing you to validate your design without delay. Then, work with our team to iterate on your design until it is perfect.

Process 1

Access any of our core manufacturing processes in any order to produce a completed component.

Process 2

Access any of our core manufacturing processes in any order to produce a completed component.

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Process 3

Access any of our core manufacturing processes in any order to produce a completed component.

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Process 4

Access any of our core manufacturing processes in any order to produce a completed component.

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CNC Machining

Transform your designs into precision-machined components with tight tolerances, complex geometries, and superior surface finishes, delivered with shorter lead times.

Plating + Coating

Enhance durability, conductivity, thermal properties and corrosion resistance with specialized surface treatments that meet your exact performance specifications.

FIP Dispensing

Create perfect custom gaskets with our automated dispensing technology that places material precisely where needed—even on the most complex and intricate designs.

Production

Learn more about how Modus supports customers from prototype to production.

Die Cutting

Convert raw materials into precise components with our die cutting capabilities that deliver consistent quality at production volumes.

Waterjet Cutting

Cut complex shapes from virtually any material with precision waterjet technology that maintains material integrity without heat-affected zones.

CNC Cutting

Achieve precision cuts with minimal waste using computer-controlled cutting that translates your exact specifications into perfect components every time.

Laminating & Slitting

Transform flexible materials into custom components engineered to your exact specifications with our advanced soft goods converting capabilities.

O-Ring Splicing

Produce custom-sized o-rings and d-rings for perfect fit in your application.

How it Works

Our Build to Print Process

Step 1

Design Submission

Send us your completed technical drawings and designs, or engage our engineering team early for optimal results. We'll review your specifications and provide a quote within 48 hours.

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Your Part Design SigShieldCAM2-min-1-1

SigShieldCAM2-min-1-1

Step 2

Engineering Review

Our expert engineers analyze your design for:

Manufacturability improvements
Material selection, procurement, and optimization
Production efficiency opportunities
Quality control considerations

manufacturing-staff-reviewing-design

Step 3

Manufacturing Begins

Your design, built to specification, moves into production using our vertically integrated capabilities:

CNC Machining for precision metal components
Form-in-Place Gasket Dispensing for critical sealing applications
Die Cutting for gaskets and soft materials
Waterjet and CNC Cutting for complex geometries
Plating and Coating for enhanced performance
Assembly of components into complete sub-assemblies

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Step 4

Quality Assurance

Rigorous testing and inspection ensure your parts meet or exceed specifications:

Dimensional verification
Visual inspection
Functional testing
Complete documentation and traceability

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Step 5

Finished Product Delivery

After controlled project management and planning, your completed part or component arrives on time, precisely manufactured to your specifications.

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rf-shield

Capabilities

Our Core Manufacturing Capabilities

The breadth of capabilities available through or manufacturing facilities makes us a great fit for projects from prototype to production volume. Just bring us a design and a volume, and we’ll help you choose the right process to fit your project.

SigShield: Turnkey RF Sub-Assemblies

Get a completed RF shield from a single source with our exclusive vertically integrated process. Machining, FIP dispensing, plating and coating, and assembly of converted materials.

Learn More

Die Cutting

Convert raw materials into precise components with our die cutting capabilities that deliver consistent quality at production volumes.

Learn More

Form-in-Place Dispensing

Create perfect custom gaskets with our automated dispensing technology that places material precisely where needed, even on the most complex and intricate designs

Learn More

Waterjet Cutting

Cut complex shapes from virtually any material with precision waterjet technology that maintains material integrity without heat-affected zones.

Learn More

CNC & Digital Cutting

Achieve precision cuts with minimal waste using computer-controlled cutting that translates your exact specifications into perfect components every time.

Learn More

Precision CNC Machining

Transform your designs into precision-machined components with tight tolerances, complex geometries, and superior surface finishes, delivered with shorter lead times.

Learn More

Platings & Coatings

Enhance durability, conductivity, thermal properties and corrosion resistance with specialized surface treatments that meet your exact performance specifications.

Learn More

Soft-Goods Converting

Transform flexible materials into custom components engineered to your exact specifications with our advanced soft goods converting capabilities.

Learn More

Custom Gasket Manufacturing

Convert raw materials into precise components using die cutting, waterjet cutting, and digital cutting techniques that deliver consistent quality from prototype to production.

Learn More

Why Choose Modus Advanced as Your Build to Print Partner?

Risk Reduction

US-based supply chain for security and reliability
Vertically integrated processes to eliminate vendor coordination
Quality systems that prevent costly delays and failures

Accelerated Time to Market

Significantly faster lead times than traditional manufacturers
Multiple concurrent processes under one roof
Rapid prototyping and smooth transition to production

Engineering Services + Support

Direct access to manufacturing engineers
Valuable design feedback
Material selection expertise
Process optimization recommendations

Quality Assurance

AS9100 certified
ISO 9001 certified
ITAR registered
CMMC compliant

Get Started

Ready to Get Started?

Speak directly with one of our engineers about your build to print project. We'll analyze your design, recommend the optimal manufacturing approach, and deliver a quote within 48 hours.

Submit a Design