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Expert Manufacturing for Your Exact Specifications

Build to Print Manufacturing Company

We transform your designs into precision-manufactured parts that meet the most demanding requirements. As your build to print manufacturing partner, we deliver the speed, quality, and expertise needed to bring life-changing innovations to market sooner.
Why Modus? Our Process Capabilities

Industries We Serve

Defense & Aerospace

From mission-critical components for radar systems to precision parts for drones and communications equipment, when performance is non-negotiable.

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Medical Devices

Supporting the manufacturing of life-saving equipment including ventilators, dialysis machines, surgical devices, and heart pumps, where quality means everything.

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Space

Precision manufacturing for telecommunications, satellite components, and specialized electronic assemblies, built for the extreme conditions of space.

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The Modus Advantage

Engineering Partner, Not Just a Manufacturer

Our team includes engineers making up over 10% of our staff. We don't just build your part, we provide valuable design feedback to enhance manufacturability, reduce costs, and improve performance.

Speed

Vertical Integration

Multiple manufacturing processes under one roof means:

  • Faster lead times with concurrent processing
  • Reduced risk with fewer vendors
  • Better communication and quality control
  • Complete end-to-end solutions
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Precision

Quality Without Compromise

When lives depend on your products, excellence isn't optional. Our robust quality systems, built on stringent industry standards, deliver:

  • 99.5% quality rate target
  • AS9100 and ISO 9001 certification
  • ITAR compliance
  • CMMC standards adherence
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Flexibility

Supporting You From Prototype Through Production

The shifts between prototype, new product introduction, and full-scale production present difficult chasms to cross. As your needs shift from rapid iteration to assembly efficiency and cost reduction, our capabilities allow us to flex processes to support you.

How it Works

Our Build to Print Process

Step 1

Design Submission

Send us your completed technical drawings and designs, or engage our engineering team early for optimal results. We'll review your specifications and provide a quote within 48 hours.

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Your Part DesignSigShieldCAM2-min-1-1
Step 2

Engineering Review

Our expert engineers analyze your design for:

  • Manufacturability improvements
  • Material selection, procurement, and optimization
  • Production efficiency opportunities
  • Quality control considerations
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Step 3

Manufacturing Begins

Your design, built to specification, moves into production using our vertically integrated capabilities:

  • CNC Machining for precision metal components
  • Form-in-Place Gasket Dispensing for critical sealing applications
  • Die Cutting for gaskets and soft materials
  • Waterjet and CNC Cutting for complex geometries
  • Plating and Coating for enhanced performance
  • Assembly of components into complete sub-assemblies
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Step 4

Quality Assurance

Rigorous testing and inspection ensure your parts meet or exceed specifications:

  • Dimensional verification
  • Visual inspection
  • Functional testing
  • Complete documentation and traceability
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Step 5

Finished Product Delivery

After controlled project management and planning, your completed part or component arrives on time, precisely manufactured to your specifications.

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Capabilities

Our Core Manufacturing Capabilities

The breadth of capabilities available through or manufacturing facilities makes us a great fit for projects from prototype to production volume. Just bring us a design and a volume, and we’ll help you choose the right process to fit your project.

SigShield: Turnkey RF Sub-Assemblies

Get a completed RF shield from a single source with our exclusive vertically integrated process. Machining, FIP dispensing, plating and coating, and assembly of converted materials.

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Die Cutting

Convert raw materials into precise components with our die cutting capabilities that deliver consistent quality at production volumes.

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Form-in-Place Dispensing

Create perfect custom gaskets with our automated dispensing technology that places material precisely where needed, even on the most complex and intricate designs

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Waterjet Cutting

Cut complex shapes from virtually any material with precision waterjet technology that maintains material integrity without heat-affected zones.

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CNC & Digital Cutting

Achieve precision cuts with minimal waste using computer-controlled cutting that translates your exact specifications into perfect components every time.

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Precision CNC Machining

Transform your designs into precision-machined components with tight tolerances, complex geometries, and superior surface finishes, delivered with shorter lead times.

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Platings & Coatings

Enhance durability, conductivity, thermal properties and corrosion resistance with specialized surface treatments that meet your exact performance specifications.

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Soft-Goods Converting

Transform flexible materials into custom components engineered to your exact specifications with our advanced soft goods converting capabilities.

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Custom Gasket Manufacturing

Convert raw materials into precise components using die cutting, waterjet cutting, and digital cutting techniques that deliver consistent quality from prototype to production.

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Why Choose Modus Advanced as Your Build to Print Partner?

Risk Reduction

  • US-based supply chain for security and reliability
  • Vertically integrated processes to eliminate vendor coordination
  • Quality systems that prevent costly delays and failures

Accelerated Time to Market

  • Significantly faster lead times than traditional manufacturers
  • Multiple concurrent processes under one roof
  • Rapid prototyping and smooth transition to production

Engineering Services + Support

  • Direct access to manufacturing engineers
  • Valuable design feedback
  • Material selection expertise
  • Process optimization recommendations

Quality Assurance

  • AS9100 certified
  • ISO 9001 certified
  • ITAR registered
  • CMMC compliant
Get Started

Ready to Get Started?

Speak directly with one of our engineers about your build to print project. We'll analyze your design, recommend the optimal manufacturing approach, and deliver a quote within 48 hours.

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