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Quality Certifications for Manufacturing: AS9100 vs. ISO 9001

September 21, 2021

Quality Certifications for Manufacturing: AS9100 vs. ISO 9001
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Key Points

  • Quality certifications like AS9100 and ISO 9001 provide essential verification of a manufacturer's commitment to consistent, high-quality production processes.
  • ISO 9001 establishes foundational quality management systems applicable across industries, while AS9100 builds upon ISO 9001 with additional requirements specific to aerospace and defense manufacturing.
  • AS9100 includes more rigorous standards for risk reduction, counterfeit part prevention, information verification, and equipment quality control that are critical for aerospace and defense applications.
  • Manufacturers serving the aerospace and defense industries must have AS9100 certification. ISO 9001 alone is insufficient for these specialized sectors where quality directly impacts safety and performance.
  • When selecting a manufacturing partner, look for certifications appropriate to your industry: both AS9100 and ISO 9001 demonstrate a company's commitment to maintaining the highest quality standards.

What do you need to know when you are trusting a business to do something for you? Among a few other things, one of the most important factors is quality. And how do you know whether a business delivers high-quality products or services? Quality certifications.

There aren’t certifications for every industry, of course. When you’re talking about manufacturing, though, there isn’t just one certification to look for — there are several. AS9100 and ISO 9001 are two of the most important quality certifications to look for in a good manufacturing partner.

In this post, we discuss what these certifications mean and how they’re different, as well as how they guide every aspect of the manufacturing work Modus Advanced does for its partnership accounts, and all customers that work with us. Read on to learn more.

At Modus Advanced, we’re proud to be both AS9100 and ISO 9001 certified, and we take great care to maintain the quality standards those certifications prove we have. Looking for high-quality manufacturing you can count on? Contact us.

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Understanding Quality Certifications for Manufacturing

AS9100 and ISO 9001 are two of the most important certifications to look for as you consider any manufacturing partner. The best manufacturing companies take these certifications seriously, and if they have worked hard enough to get them, they will work hard enough for you to keep them.

Here’s what you need to know about these two certifications:

Definition

ISO 9001

ISO 9001 is an internationally recognized quality management system (QMS) standard that establishes requirements for consistent quality assurance across all industries and business types. It focuses on customer satisfaction, process optimization, and employee engagement to ensure organizations deliver products and services that consistently meet customer and regulatory requirements.

Any business in any industry can — and probably should — seek ISO 9001 certification. Why? Because the entire standard, defined by the International Standards Organization (ISO), is about ensuring consistently high levels of quality for products and services. 

In manufacturing, ISO 9001 sets the standard for a quality management system (QMS). The QMS is focused on satisfying customers, optimizing processes for efficiency and precision and motivating and engaging employees at all levels. The end result is a focus on both quality assurance and quality control systems.

To become ISO 9001 certified, a manufacturer has to pass an in-depth audit. And it has to do so every three years to remain certified. 

Definition

AS9100

AS9100 is the aerospace industry's extension of ISO 9001, incorporating all ISO 9001 requirements plus additional standards specifically designed for aviation, space, and defense organizations. It includes more rigorous protocols for risk management, counterfeit part prevention, equipment quality control, and information verification to meet the critical safety and reliability demands of aerospace and defense applications.

AS9100 takes all of the requirements of ISO 9001 and adds to them to make them more applicable to the unique requirements of the aerospace and defense industries. While not as widely applicable across industries as ISO 9001, AS9100 is the gold standard of quality manufacturing certifications in the aerospace industry.

Like ISO 9001, AS9100 sets up the standards for a QMS and requires a rigorous and long-term auditing process for this quality certification. This certification must be renewed every three years via the audit process.

Key Differences Between ISO 9001 and AS9100 Manufacturing Certifications 

Apart from AS9100’s focus on the aerospace industry, the requirements and focus areas of AS9100 and ISO 9001 are largely similar. However, there are a few key differences to pay attention to. 

Risk Reduction

Because quality management systems can become a literal life and death concern in aerospace manufacturing, one of the most important components of AS9100 is reducing the ability of manufacturers to introduce risk as they produce parts for the aerospace and defense industries. 

The basic risk identification procedures called for in ISO 9001 remain the same, but AS9100 adds to them. For example, AS9100 calls for the responsibilities associated with risk management during manufacturing to be assigned to a specific employee or department.

Information Verification and Counterfeit Parts

Another primary addition of AS9100 is required inspection and testing to account for risk factors inherent to the aerospace industry, such as counterfeit parts. While ISO 9001 calls for test reports and similar quality information from external providers of components, AS9100 requires manufacturers to actually verify that information through their own testing, inspection and audits.

Quality of Production Equipment

Where ISO 9001 remains more general about the storage and inspection of equipment used to manufacture various parts, AS9100 gets extremely specific. Under AS9100, everything used in the production process, from automated machinery on the production floor to the software that controls these devices, has to have defined storage protocols, as well as a hard schedule for maintenance and inspection.

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Why ISO 9001 Alone Isn’t Enough

If ISO 9001 sets the basic QMS standards and AS9100 adds to them to make them specific to aerospace and defense, why should a manufacturer have both?

The answer is simple. Any manufacturer that produces parts for aircraft, satellites or similar items MUST have AS9100. Without it, they’re like a doctor with no medical license or a trucker with no commercial driver’s license. They might know the basics of how to do the job, but they clearly don’t have the skills and dedication necessary to satisfy the high standards of the industry they are in.

That’s why Modus Advanced has worked hard to maintain both certifications. Our goal is to deliver the highest quality in manufacturing, from aerospace and defense, and provide peace of mind to companies in every other industry that we maintain the highest of quality standards.

manufacturing industry glossary

Visit our Glossary for more definitions of key manufacturing terms.

Who Should Care About These Certifications?

When evaluating potential manufacturing partners, understanding which quality certifications matter to your specific needs can help you make more informed decisions. Different industries and applications require different levels of quality assurance, and knowing which certification aligns with your requirements is crucial.

Who Should Look for ISO 9001 Certification

ISO 9001 certification matters to virtually any company sourcing manufactured components, regardless of industry. If you're developing consumer electronics, industrial equipment, telecommunications devices, or general commercial products, ISO 9001 provides assurance that your manufacturing partner follows standardized quality processes.

The certification demonstrates that the manufacturer has established a formal quality management system focused on "satisfying customers, optimizing processes for efficiency and precision and motivating and engaging employees at all levels." For companies where component failure would be problematic but not catastrophic, ISO 9001 often provides sufficient quality assurance for your manufacturing needs.

Who Should Demand AS9100 Certification

If your company operates in aerospace, defense, or adjacent industries where component failure could lead to life-threatening situations, AS9100 certification isn't just preferable—it's essential. This certification should be non-negotiable for:

  • Aircraft and spacecraft manufacturers
  • Defense contractors and military equipment producers
  • Medical device companies developing life-critical equipment
  • Satellite and space technology developers
  • Companies producing safety-critical transportation systems

The enhanced risk management protocols and rigorous verification requirements in AS9100 provide the additional layers of quality assurance necessary when human lives depend on component performance. For these applications, the higher standards regarding counterfeit parts prevention, equipment quality control, and information verification address the specific risk factors inherent to high-consequence environments.

When Both Certifications Matter

For companies that operate across multiple sectors, working with a partner that maintains both certifications offers significant advantages. A dual-certified manufacturer like Modus Advanced demonstrates not only the foundational quality commitment represented by ISO 9001 but also the capability to meet the most demanding quality standards required for aerospace and defense.

This dual certification approach ensures that regardless of which division or product line you're supporting, your manufacturing partner can deliver components that meet the appropriate quality standards for your specific application, whether it's a commercial product or a critical aerospace component. It also demonstrates a manufacturing partner's dedication to quality as a core organizational value rather than merely a compliance checkbox.

Modus Advanced: Certified Quality in Manufacturing

At Modus Advanced, our manufacturing services are certifiably high-quality. We worked hard to earn the most important quality manufacturing certification, and we apply the principles of these certifications to everything we do.

That’s how you know working with us is the right choice. Partner with Modus to make your design real without hassles, mistakes or delays. To get started, contact us online or give us a call at 925-960-8700.

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