MANUFACTURING PROCESS
CMMC Level 2 Certified Form-in-Place Gasket Dispensing for Defense & Aerospace
Accelerating your ability to bring tomorrow’s life saving innovations to market.
- Third-party C3PAO validated
- All 110 NIST SP 800-171 controls implemented
- Prototype through production volumes
Your defense programs require manufacturing partners who protect sensitive technical data as rigorously as they dispense precision gaskets.
Learn MoreCMMC Level 2 certified precision FIP gasket dispensing validated through third-party C3PAO assessment — ensuring your Controlled Unclassified Information (CUI) is protected throughout the manufacturing process.
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Why Choose Modus Advanced as Your CMMC Certified FIP Dispensing Partner?
Defense-Ready Security
Our CMMC Level 2 certification was assessed by an authorized C3PAO, implementing all 110 NIST SP 800-171 security controls required for handling CUI throughout your FIP dispensing projects.
Precision FIP Capabilities
From complex EMI shielding gaskets to environmental seals on intricate defense housings, our FIP dispensing capabilities support programs requiring the highest quality standards with bead tolerances of ±0.15 mm (±0.006").
Reduced Supply Chain Risk
Vertically integrated manufacturing means fewer vendors handling your sensitive technical data — simplifying your compliance verification and reducing security exposure.
Defense CAPABILITIES
Our CMMC Certified FIP Dispensing Capabilities
Every FIP gasket dispensing operation at Modus occurs within our CMMC Level 2 certified environment. Your technical drawings, specifications, and CUI receive consistent protection from quote through delivery — whether we're dispensing simple environmental seals or complex EMI shielding gaskets on intricate defense housings.
Our FIP dispensing specializations include:
EMI shielding gaskets
Conductive silicone elastomers filled with silver, nickel, copper, or graphite particles for shielding effectiveness exceeding 100 dB across 200 MHz to 18 GHz.
Environmental sealing gaskets
Non-conductive silicone FIP materials providing dust, moisture, and environmental protection for sensitive defense electronics.
Small bead dispensing
Specialized capability for miniaturized defense electronics requiring bead sizes smaller than standard material specifications allow.
Complex geometries
Precision dispensing on intricate housing designs with multiple compartments, narrow walls, and challenging dispense paths.
Materials
Our FIP Dispensing Materials & Specialties
We specialize in:
- EMI shielding gaskets for radar systems, electronic warfare, and secure communications
- Environmental sealing for dust, moisture, and contaminant protection
- Jet fuel resistant FIP materials for aerospace applications
- Small bead dispensing for miniaturized defense electronics
- Complex multi-compartment housing designs
Parker Chomerics CHO-FORM
Industry-standard conductive elastomers for EMI shielding on castings, machined metal, and conductive plastic housings. Thermal and moisture cure options available.
Nolato TriShield Materials
Ag/Ni and Ni/C filled silicone materials offering excellent shielding combined with low compression forces. Operating temperatures from -55°C to +125°C (-67°F to +257°F).
Laird Performance Materials
Rapid-cure and heat-cure silicone elastomer FIP materials with silver/copper, silver/aluminum, silver/nickel, and nickel/graphite filler options.
FOR PRIME CONTRACTORS
What Our CMMC Certification Means for Your Defense Programs
The CMMC Program final rule became effective December 16, 2024. Contract requirements began appearing in Q3 2025. A single non-compliant manufacturer in your supply chain can disqualify your entire contract bid.
Modus Advanced eliminates that risk. Our CMMC Level 2 certification — validated through third-party C3PAO assessment — means you can award FIP dispensing subcontracts with confidence that your CUI will be protected according to DoD requirements.
Submit a DesignSimplified Compliance Verification
Our certification documentation provides the evidence you need for supply chain compliance reviews.
Reduced Flow-Down Complexity
Vertically integrated manufacturing means fewer suppliers requiring CMMC verification in your chain.
Continuous Certification Maintenance
We maintain our certification status and security controls throughout your program lifecycle.
Contract-Ready Documentation
System Security Plans, assessment reports, and certification records available for your due diligence requirements.
VERTICAL INTEGRATION
Turnkey RF Sub-Assemblies: More Than FIP Dispensing
Defense programs often require more than just dispensed gaskets. When your design calls for CNC-machined housings plus FIP gaskets, platings, coatings, or thermal materials, our vertically integrated process keeps everything under one CMMC-certified roof.
Fewer vendors handling your CUI means reduced compliance verification burden and lower security exposure. When a single CMMC-certified partner handles multiple manufacturing steps, you simplify your supply chain compliance while reducing lead times.
About SigShieldCNC Machining
Precision metal components with complex geometries delivered in shorter lead times.
Learn MorePlatings + Coatings
Surface treatments enhancing durability and performance to specification.
Learn MoreFIP Dispensing
Precise form-in-place dispensed gasket placement on even the most intricate designs.
Learn MoreAssembly of Absorbers or Thermal Materials
Add converted materials for thermal management, RF absorption, and more.
Learn MoreAPPLICATIONS
Defense Programs We Support
Our CMMC certified FIP gasket dispensing capabilities support a range of defense applications where both precision manufacturing and cybersecurity compliance are mission-critical requirements.
Application areas:
- Guided missile systems: EMI shielding gaskets for guidance electronics
- Advanced radar platforms: RF-critical gaskets requiring tight tolerances
- Tactical drone systems: Environmental seals for avionics and control systems
- Electronic warfare systems: EMI/RF shielding for sensitive electronics
- Secure communications: Compartmentalized shielding for signal isolation
- Next-generation weapon systems: Prototype through production support
- Satellite communications: Space-qualified FIP gasket applications
Case Study
Small Bead FIP: Breaking Bead Size Boundaries
Learn how the Modus engineering team created a custom solution for dispensing small bead FIP — achieving bead sizes smaller than material manufacturers thought possible — to help a defense contractor overcome a critical manufacturing challenge.
See HowSubmit Your Design
Get Design Feedback from Our Team
Have a design that needs feedback? Get in touch with our engineering team today to get real-time feedback on how to make your design more effective and manufacturable.
Submit a Design
Frequently Asked Questions About CMMC Certified FIP Dispensing
Is Modus Advanced CMMC certified for FIP gasket dispensing?
Yes. Modus Advanced holds CMMC Level 2 certification, validated through third-party assessment by an authorized C3PAO. This certification covers all our manufacturing operations, including FIP gasket dispensing, demonstrating our implementation of all 110 NIST SP 800-171 security controls required for handling Controlled Unclassified Information (CUI).
What FIP gasket tolerances can you achieve?
Our standard FIP bead tolerance is ±0.15 mm (±0.006"). Gasket height tolerances depend on the specific material — for example, Nolato TriShield materials achieve ±0.10 mm for gaskets under 1 mm and ±0.15 mm for gaskets over 1 mm. We recommend discussing your specific tolerance requirements with our engineering team to optimize your design for both performance and manufacturability.
What EMI shielding effectiveness can FIP gaskets achieve?
FIP gasket shielding effectiveness depends on the material and filler selection. Our conductive FIP materials typically achieve greater than 90-110 dB shielding effectiveness across frequency ranges from 200 MHz to 18 GHz. Materials like Nolato 8813 achieve average shielding effectiveness of 130 dB from 0.3 to 20 GHz on aluminum substrates.
Do you handle ITAR-controlled FIP projects?
Yes. In addition to our CMMC Level 2 certification, we maintain ITAR registration for projects involving defense articles and services. Our combined CMMC, AS9100, and ITAR credentials position us to handle the most demanding defense program requirements for FIP gasket dispensing.
Can you dispense FIP gaskets on CNC-machined housings you manufacture?
Yes. Our vertically integrated SigShield process combines CNC machining, plating/coating, FIP dispensing, and assembly of thermal materials or absorbers under one CMMC-certified roof. This reduces lead times, simplifies your supply chain compliance, and ensures consistent quality across all manufacturing steps.
What FIP materials do you work with?
We work with industry-leading FIP materials including Nolato TriShield (8800, 8812, 8813, 8817), Parker Chomerics CHO-FORM and ParPHorm, Laird Performance Materials (SNC, SNK, SNL, SNN, SIL series), and Momentive IS803. Our materials engineers can help you select the right material based on your shielding, environmental, and mechanical requirements.
Why choose a CMMC certified FIP dispensing partner over a non-certified shop?
With CMMC contract requirements now in effect, a single non-compliant manufacturer in your supply chain can disqualify your entire contract bid. Working with a CMMC certified partner like Modus eliminates that risk and simplifies your supply chain compliance verification.
RESOURCES
Take Advantage of our CMMC Certified FIP Dispensing Resources
Find everything you need about CNC machining and resources to design your component, including:
- Material information and guidance
- Design feedback and guidance
- Detailed engineering resources
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Articles
Browse all of our articles about FIP dispensing for guidance on custom gasket production and more form-in-place specific topics.
FIP Dispensing Guide
This guide contains the ultimate collection of information about FIP gasket design, dispensing, and production.
FIP Dispensing Resource Center
All our form-in-place gasket resources have been organized in one spot to help you answer your most common questions.
CMMC Resource Center
Review all of our resources for Prime Contractors looking to work with CMMC certified partners.
Risk Reduction
We’re Here to De‑risk Defense Component Production
Non-compliant suppliers create immediate contract risk. Our CMMC certification, combined with vertically integrated manufacturing, reduces both compliance complexity and security exposure across your supply chain.
- Third-party validated CMMC Level 2 certification
- US-based manufacturing and supply chain
- Fewer vendors handling your CUI
- Continuous certification maintenance
Get Started
Speak to an Engineer Today
Don’t take our word for it. Reach out and speak to one of our engineers about your part today and see the benefits for yourself. We strive to turn all quotes around 48 hours or less to get your part moving as quickly as possible.
Submit a Design