Aerospace + Defense
Custom Aerospace Manufacturing
Accelerating your ability to bring tomorrow's aerospace innovations to market. Because we know even one day matters in custom aerospace manufacturing, we deliver:
Submit a DesignModus by the Numbers
We've Heavily Invested in Custom Aerospace Manufacturing Excellence
We've built a strong understanding of the needs of the aerospace industry through a variety of custom manufacturing projects including (but not limited to):
- Advanced propulsion systems
- Satellite communication platforms
- Unmanned aerial systems
- Hypersonic vehicle components
- Navigation electronics
- Next-generation aircraft systems
- Aerospace defense components
Hundreds of Aerospace + Defense Customers
With a wealth of long-term aerospace customers, we've got the expertise to meet your custom manufacturing needs.
CustomersDecades of Aerospace Experience
We specifically hire experienced aerospace professionals for key roles to ensure we can strategically support our manufacturing customers.
Our StaffScale + Scope
Our engineering team supports aerospace programs ranging from rapid prototyping to full-scale production manufacturing.
Engineering SupportSIGSHIELD
Turnkey RF Shields Built with a Vertically Integrated Process
Get your custom aerospace RF shield built all in one stop.
- Reduced risk with fewer vendors
- Better design guidance for aerospace-grade FIP adherence
- Shorter manufacturing lead times
CNC Machining
Precision aerospace components with complex geometries delivered in shorter lead times.
Plating + Coatings
Aerospace-grade surface treatments enhancing durability and performance to specification.
FIP Dispensing
Precise form-in-place dispensed gasket placement on even the most intricate aerospace designs.
Addition of Absorbers or Thermal Materials
Add converted materials for thermal management, RF absorption, and more for aerospace applications.
Product Lifecycle
Supporting Your Aerospace Manufacturing From Prototype Through Production
The shift from prototype to production is a difficult chasm to cross in aerospace manufacturing. As your needs shift from rapid iteration to assembly efficiency and cost reduction, our capabilities allow us to flex processes to support you.
Design
Critical DFM feedback that prevents costly redesigns while ensuring your parts perform as intended.
Prototype
Get precision prototypes rapidly, allowing you to validate your design without delay.
Rapid Iteration
As your design evolves, we quickly implement changes between iterations while providing technical feedback to enhance performance.
Long Term Production
When your design is finalized, we transition to optimized manufacturing processes that maintain quality while maximizing efficiency at scale.
Design
Critical DFM feedback that prevents costly redesigns while ensuring your parts perform as intended.
Learn moreModus Engineering Team
Our engineering-heavy staffing ensures technical expertise is embedded in every step of your manufacturing process. With engineers making up over 10% of our team, we provide superior design guidance and manufacturing solutions that other converters simply cannot match.RetryClaude can make mistakes. Please double-check responses.
Learn morePrototype
Get precision prototypes rapidly, allowing you to validate your design without delay.
Learn moreDie Cutting
Convert raw materials into precise components with our die cutting capabilities that deliver consistent quality at production volumes.
Learn moreWaterjet Cutting
Cut complex shapes from virtually any material with precision waterjet technology that maintains material integrity without heat-affected zones.
Learn moreCNC Cutting
Achieve precision cuts with minimal waste using computer-controlled cutting that translates your exact specifications into perfect components every time.
Learn moreCNC Machining
Transform your designs into precision-machined components with tight tolerances, complex geometries, and superior surface finishes, delivered with shorter lead times.
Learn moreFIP Dispensing
Create perfect custom gaskets with our automated dispensing technology that places material precisely where needed—even on the most complex and intricate designs.
Learn morePrototype
Get precision prototypes rapidly, allowing you to validate your design without delay. Then, work with our team to iterate on your design until it is perfect.
Learn moreProcess 1
Access any of our core manufacturing processes in any order to produce a completed component.
Learn moreProcess 2
Access any of our core manufacturing processes in any order to produce a completed component.
/manufacturing-processesProcess 3
Access any of our core manufacturing processes in any order to produce a completed component.
/manufacturing-processesProcess 4
Access any of our core manufacturing processes in any order to produce a completed component.
/manufacturing-processesCNC Machining
Transform your designs into precision-machined components with tight tolerances, complex geometries, and superior surface finishes, delivered with shorter lead times.
Learn morePlating + Coating
Enhance durability, conductivity, thermal properties and corrosion resistance with specialized surface treatments that meet your exact performance specifications.
Learn moreFIP Dispensing
Create perfect custom gaskets with our automated dispensing technology that places material precisely where needed—even on the most complex and intricate designs.
Learn moreDie Cutting
Convert raw materials into precise components with our die cutting capabilities that deliver consistent quality at production volumes.
Learn moreWaterjet Cutting
Cut complex shapes from virtually any material with precision waterjet technology that maintains material integrity without heat-affected zones.
Learn moreCNC Cutting
Achieve precision cuts with minimal waste using computer-controlled cutting that translates your exact specifications into perfect components every time.
Learn moreLaminating & Slitting
Transform flexible materials into custom components engineered to your exact specifications with our advanced soft goods converting capabilities.
Learn moreO-Ring Splicing
Produce custom-sized o-rings and d-rings for perfect fit in your application.
Learn moreAEROSPACE-GRADE STANDARDS
Quality and Precision are in Our DNA
We've spent years operating in the aerospace industry, and we've built the robust quality processes and infrastructure needed to deliver the materials you need, converted to your exacting aerospace specifications.
- AS 9100
- ISO 9001
- ITAR
- CMMC
MILSPEC Materials
We source and process aerospace and military specification materials certified to withstand the most demanding operational environments.
ASTM Flammability Standards
All materials meet or exceed rigorous aerospace flammability requirements for safety-critical applications.
CMMC Cybersecurity
Our advanced cybersecurity framework protects your sensitive aerospace data through every stage of manufacturing.
Made in the USA
100% domestic manufacturing ensures supply chain security and compliance with aerospace procurement requirements.
Case Study
Building a 10-Year Partnership with an Aerospace Communications Leader
Learn how investment in building strong relationships and robust quality processes, systems and technology have driven a long-term relationship and supported the strategic growth of this aerospace communications company.
See HowCapabilities
Supporting the Custom Manufacturing Needs of Aerospace Companies
Our breadth of capabilities makes us a great fit for aerospace projects from prototype to production. Just bring us a design and a volume, and we'll help you choose the right manufacturing process to fit your project.
SigShield: Turnkey Aerospace RF Sub-Assemblies
Get a completed aerospace RF shield all from a single source. Machining, FIP dispensing, plating and coating, and assembly of converted materials.
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Die Cutting
Convert aerospace-grade raw materials into precise components with our die cutting capabilities that deliver consistent quality at production volumes.
Learn More
Form-in-Place Dispensing
Create perfect custom aerospace gaskets with our automated dispensing technology that places material precisely where needed—even on the most complex and intricate designs.
Learn More
EMI + RF Shielding
Protect your sensitive aerospace electronics from electromagnetic interference with precision-engineered shielding solutions that maintain signal integrity in the harshest environments.
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CNC & Digital Cutting
Achieve precision cuts with minimal waste using computer-controlled cutting that translates your exact aerospace specifications into perfect components every time.
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CNC Machining
Transform your aerospace designs into precision-machined components with tight tolerances, complex geometries, and superior surface finishes, delivered with shorter lead times.
Learn More
Platings & Coatings
Enhance durability, conductivity, thermal properties and corrosion resistance with specialized aerospace surface treatments that meet your exact performance specifications.
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Thermal Management
Control heat transfer precisely where you need it with advanced thermal interface materials that enhance performance and extend the life of your mission-critical aerospace components.
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Sound Dampening
Reduce unwanted noise and vibration with acoustically engineered aerospace materials that meet your exact specifications for sound transmission and absorption.
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Soft-Goods Converting
Transform flexible materials into custom aerospace components engineered to your exact specifications with our advanced soft goods converting capabilities.
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Custom Gasket Manufacturing
Get custom-engineered aerospace gaskets designed specifically for your application's unique requirements, manufactured with tight tolerances for perfect sealing every time.
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Waterjet Cutting
Cut complex shapes from virtually any aerospace material with precision waterjet technology that maintains material integrity without heat-affected zones.
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Vibration Isolation
Protect sensitive aerospace components from harmful vibrations with custom isolation systems designed to maintain performance in the most demanding conditions.
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Microwave & RF Absorption
Eliminate signal reflections and control electromagnetic environments with precision-engineered absorber materials that perform across your required aerospace frequency ranges.
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Risk Reduction
We're Here to De-Risk Aerospace Component Production
Our team, process, and infrastructure are all built to reduce risk for the aerospace partners we serve. This approach saves on time, cost, and ultimately drives long term relationships.
- US-based aerospace supply chain
- Concurrent manufacturing processes
- Shorter lead times
Get Started
Speak to an Aerospace Engineer Today
Don't take our word for it. Reach out and speak to one of our aerospace manufacturing engineers about your part today and see the benefits for yourself. We strive to turn all quotes around 48 hours or less to get your aerospace component moving as quickly as possible.
Submit a Design